7 State-of-the-Art production facilities

plants and facilities

Overview

We believe that manufacturing quality is almost inevitably an outcome of process, design and technology. These are the principles around which our production facilities across the globe are designed – by adopting the best processes, focusing on good design and investing in the best technologies.

Each Sanjeev facility, from the first established in 1978 to the latest which opened in 2011, has been established with these principles and undergoes frequent upgrades to remain state-of-the-art. The most critical ingredient however, are the skills, experience and commitment of our team of manufacturing specialists who have over four decades of experience meeting the expectations and needs of the leading automative brands in India and across the globe

Gear and Excellence Division K96- Aurangabad, India

Key Features & Capabilities

Hobbing with orientation, Multi hobbing, Soft Hard Skiving

Generation Grinding with corrundum, Profile Grinding with corrundum

Profile Grinding with CBN, Burn Free Gear Grinding

Through feed & plunge serration rolling 25T

Key equipment

Liebherr Hobbing with Ring Loader & KSR, Gleason Vertical hobbing 130H, Liebherr Gear Grinding LCS380, Profiroll Spline Rolling Machine, Vibro finishing, Traceability Laser marking

Profile Grinding

Spline Rolling

Grinding Machine

Soft Cell

Assembly Division C7 – Aurangabad, India

Key Features & Capabilities

Hobbing with orientation, Multi hobbing, Hard Skiving

Tooth rounding, High speed Hobbing

Through feed & Plunge Serration rolling 10T

Broaching 5T, Ratchet MillingAutomated gear inspection with assembly

Single pass diamond bore finishing (Honing)

LC180 Hobbing

Gleason P-90 Gear Cutting

CNC cylindrical grinding

Honing machine

Metal Forming Division M115 – Aurangabad, India

Key Features & Capabilities

Die machining with simulation

Precision Components machining with 4th and 5th axis facility

High speed bar cutting

CO2 welding and Induction hardening

Vertical broaching 10 Ton up to Length 1500mm

Key equipment

Hot Forging press 1000 Ton with QCD. Hot Forging press 1600 Ton with QCD, Induction Billet heater with Temperature, Pokauoke. Pallet Changer VMC. CNC

CNC Machining

 

VMC Broaching

Broaching

Induction Hardening